3D Printing for Small Businesses

3D Printing for Small Businesses

Save Time and Money

Whether you’re a startup, product designer, or local manufacturer, 3D printing offers huge cost and time savings. Here’s how BritForge 3D can help your small business grow.

Low-Cost Prototyping

No tooling, no moulds, no delays just rapid prototyping on-demand to test and refine your ideas.

Short-Run Production

Need 5 or 50 parts? We print what you need, when you need it no minimum order quantity.

Custom Fixtures & Tools

Save time on your production line with jigs, gauges, and tool holders designed to fit your process.

Branding & Packaging

3D printed logos, promo items, and custom packaging can elevate your brand affordably.

Get in touch and discover how we support UK businesses with fast, local printing solutions.

What Is Infill in 3D Printing

Why It Matters

When it comes to 3D printing, infill plays a critical role in determining the strength, weight, cost, and print time of your object. Whether you’re printing a functional prototype or a decorative model, understanding infill can help you make smarter design and material choices. At BritForge 3D, we optimise every print to meet your needs and infill is a key part of that process.

What Is Infill?

Infill refers to the internal structure of a 3D printed object. Instead of printing a solid block, most parts are printed with an internal pattern that gives them strength while saving material. The outer shell (or perimeter) is printed solid, while the inside is partially hollow filled with a repeating pattern called infill.

Why Infill Matters

  • Strength: More infill = stronger part
  • Weight: Less infill = lighter part
  • Print Time: Higher infill increases time and cost
  • Purpose: Match infill to function (display vs. functional)

Common Infill Patterns

  • Grid: Balanced strength and speed. Good for most parts.
  • Gyroid: Excellent strength in all directions and efficient material use.
  • Honeycomb: Lightweight with moderate strength. Popular for visual appeal.
  • Lines: Fastest to print, used for basic prototypes.

Recommended Infill Percentages

Use CaseInfill PercentageNotes
Display Model10–15%Light and fast to print
Functional Part25–50%Stronger, better durability
Structural Load-Bearing50–100%Max strength, longer print time

How Infill Affects Cost

Higher infill means more material and longer print times which increases the cost. For example, changing from 15% to 50% infill might double the amount of filament used. At BritForge 3D, we help you choose the best balance of strength and budget for your application.

Infill Tips

  • Use low infill for decorative or non-functional models
  • Choose gyroid or grid for strength and reliability
  • Keep in mind that more infill doesn’t always equal better results
  • Use multiple perimeters instead of just increasing infill

How BritForge 3D Optimises Infill

We analyse every print job to recommend an ideal infill percentage and pattern based on use, strength, and cost. Whether you’re printing a bracket, toy, or prototype, we tailor each print to perform as needed saving you time and money.

Conclusion

Infill is more than just a setting it’s the backbone of your 3D printed part. Understanding how it works helps you make better decisions, whether you’re designing a prototype or ordering your first custom part. Let BritForge 3D help you find the perfect infill for your next project.

Top 5 Free Websites to Find 3D Printable Models

One of the best things about 3D printing is the incredible number of free models you can download and print no design experience needed! Whether you’re looking for practical tools, fun gadgets, miniatures, or educational models, these five websites are go-to sources. At BritForge 3D, we work with all of them and can help you bring any downloaded model to life with professional-quality results.

1. Printables by Prusa

Printables.com is a rapidly growing model-sharing platform from Prusa Research. It’s 100% free and features high-quality STL files from trusted creators. You can browse by category or popularity, and most listings come with print settings and tips.

  • ✅ Great for functional prints and hobby projects
  • ✅ Active community with frequent competitions
  • ✅ No account needed to download

2. Thingiverse

Thingiverse is the original 3D model hub with thousands of files. It’s great for finding creative or educational prints, although quality varies since anyone can upload files.

  • ✅ Massive variety of models
  • ✅ Ideal for schools and hobbyists
  • ⚠️ Check printability before ordering

3. MyMiniFactory

MyMiniFactory is known for professionally curated models and supports many independent designers. It’s especially good for gaming figures, props, and premium-quality designs. Many are free, but some are paid.

  • ✅ Excellent for miniatures and cosplay items
  • ✅ Filters by licence and printer type
  • ✅ Print-ready files with instructions

4. Cults3D

Cults3D is a French-based platform with a creative and artistic twist. You’ll find unique home decor, jewellery, and design-focused models. Some files are free, and others require a small fee.

  • ✅ Great for creative and niche projects
  • ✅ Many free and high-resolution files
  • ⚠️ Mixed file licensing, check before commercial use

5. NASA 3D Resources

NASA 3D Resources offers a curated collection of space-related models, including spacecraft, rovers, and planets all in the public domain. It’s a fantastic tool for educators and STEM outreach.

  • ✅ Educational and scientifically accurate
  • ✅ Free and public domain
  • ✅ Perfect for schools and museums

Tips for Downloading Printable Models

  • Always check the file type (.STL, .OBJ, etc.)
  • Look for “print-ready” or “tested” labels
  • Check model scale and orientation
  • Use slicing software like Cura to preview before printing

Print Your Files with BritForge 3D

Once you’ve downloaded your model, simply upload it to BritForge 3D. We’ll review it, suggest the best material, and provide instant pricing. Whether you’re printing a rocket, a phone stand, or a full chess set, we’ll deliver precise, high-quality results all made in the UK.

Conclusion

With thousands of free 3D models available online, the only limit is your imagination. Explore, download, and start printing and let BritForge 3D handle the hard part for you. No printer? No problem.

Understanding Print Orientation and Part Strength

Print orientation is one of the most important yet often overlooked aspects of successful 3D printing. How a part is positioned on the print bed affects not only how it looks but also how strong it is in real-world use. At BritForge 3D, we evaluate each model to ensure it’s oriented for the best balance of strength, accuracy, and surface finish.

What Is Print Orientation?

Print orientation refers to how your 3D model is positioned during the printing process. This determines how layers are built up, how supports are generated, and how forces act on the finished part.

Why Print Orientation Matters

  • Part Strength: FDM prints are weakest between layers. Orient your part to resist stress across layers.
  • Surface Finish: Vertical surfaces print smoother than horizontal overhangs.
  • Print Time & Supports: Orientation affects how much support material is required and how long a print takes.
  • Accuracy: Flat surfaces on the print bed come out cleaner and more dimensionally accurate.

Layer Adhesion and Strength

In FDM 3D printing, parts are built layer by layer. The bond between layers isn’t as strong as the material itself, which means parts can be prone to delamination under stress especially if printed in the wrong orientation. For maximum strength, orient parts so the load is parallel to the layers.

Examples of Optimal Orientation

  • Brackets: Print with the flat face on the bed and the arms upright to handle load across the layer lines.
  • Hinges or Clips: Align so stress points run along, not between, layers.
  • Decorative Models: Choose orientation for better detail visibility and smooth surfaces.

Support Material Considerations

Changing orientation can dramatically reduce the need for supports saving time and material. Parts printed with minimal overhangs are easier to post-process and have a better finish.

Tips for Better Print Orientation

  • Minimise large overhangs (greater than 45°)
  • Orient parts with the flattest side down for bed adhesion
  • Consider the functional load design for it!
  • Use preview features in slicing software to evaluate orientation

How BritForge 3D Helps

When you upload a file to BritForge 3D, we assess print orientation to ensure it meets your needs. Whether you’re making a working part or a display model, we tweak orientation, supports, and slicing settings to optimise every job.

Conclusion

Understanding how orientation affects 3D printed part strength can be the difference between success and failure. Our team at BritForge 3D takes the guesswork out delivering durable, high-quality prints designed for real-world performance.

How Long Does 3D Printing Take?

A Practical Guide

One of the most common questions we get at BritForge 3D is: “How long will my 3D print take?”
The answer depends on several factors, from the size and complexity of the model to the chosen material and print resolution. In this guide, we’ll break it down so you know what to expect whether you’re printing a simple keychain or a fully functional prototype.

What Affects 3D Print Time?

  • Model Size: Larger models take longer due to more layers and longer tool paths.
  • Print Layer Height: Thinner layers = better quality but slower prints.
  • Infill Percentage: More internal material means longer print times.
  • Number of Parts: Printing multiple objects increases time, especially if done all at once.
  • Printer Type: FDM printers are generally slower than resin (SLA/DLP) printers for small, detailed parts.

Typical Print Times

Item TypeEstimated TimeNotes
Keychain or Small Figurine30 mins – 2 hoursLow infill, basic shape
Phone Stand or Medium Bracket2 – 6 hoursFunctional item with moderate infill
Large Prototype or Cosplay Part8 – 24+ hoursHigher resolution and material use

FDM vs. Resin Print Speeds

FDM Printing: Generally slower but more economical for larger prints.
Resin Printing: Faster for small detailed items, but requires more post-processing (washing and curing).

Other Time Factors

  • Pre-Print Setup: File prep, orientation, slicing and machine calibration.
  • Post-Processing: Removing supports, sanding, curing (for resin).
  • Queue Time: If demand is high, your print may be scheduled in a queue especially for bulk or business orders.

Speed vs. Quality

If you choose faster printing (thicker layers), you may sacrifice surface detail and finish. For display models, thinner layers look better. For functional items, speed and strength may be more important. At BritForge 3D, we help you balance quality and turnaround time to match your needs and budget.

How BritForge 3D Delivers Efficient Prints

We use high-speed, industrial-grade printers and fine-tuned slicing profiles to reduce print times without compromising quality. You’ll get a time estimate when you upload your file, and we’ll keep you informed every step of the way.

Conclusion

3D printing times vary, but with the right setup and planning, your prints can be completed faster than you might expect. Whether you need something in 24 hours or just want to understand the process, BritForge 3D is here to deliver precision prints on time, every time.

BritFordge 3D Printing Service
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